Rotary TechnologyNozzle TechnologyLiquid Processing
unmatched power. unrivaled impact.

Rotary Ultrasonic
Processing Technology

Aurizon's rotary ultrasonic processing technology offers an alternative to compression, thermal, and adhesive bonding systems as well as other types of existing ultrasonic technologies used in many converting processes.

Our state-of-the-art rotary technology maintains unmatched precision processing without contact, delivering high-speed bonding or cutting while virtually eliminating wear and tear on the equipment. By utilizing patented dual-mounted horn and anvil designs as well as a comprehensive systems approach, this technology delivers high amplitude radial expansion to create rapid compression of materials passing through an in-running nip. The cross-direction uniformity of this radial expansion assures that the effect on the materials across the width of the processing region is consistent.

Cantilevered versions of this technology are also available and offer a somewhat smaller manufacturing footprint. The more open design of these cantilevered systems can be more easily implemented in certain processing applications where large or bulky products are involved.   

Aurizon's rotary ultrasonic technology can impact and improve a variety of market and process applications, including:

  • Personal care/hygiene converting
  • Healthcare product manufacturing
  • Food or consumer product packaging
  • Embossing
  • Die cutting

Potential Benefits:

  • Substantial productivity increases
  • Reduced raw material usage (e.g., no adhesives)
  • Decreased equipment maintenance
  • Lower cost processing vs. existing technologies
  • Bonding non-conventional materials (e.g., polylactic acid films)
  • Simultaneous processing (e.g., bonding and cutting)
  • Eliminate unwanted process contamination (e.g., adhesives)

 

Rotary Animation
Aurizon's Rotary Processing Video:
Non-Contact Die Cutting
Aurizon's rotary ultrasonic technology is capable of high-speed continuous bonding or die cutting of materials.
Aurizon's rotary ultrasonic technology is capable of high-speed bonding or die cutting of many diverse materials.

Embossing patterns made by Aurizon's rotary ultrasonic processing technology.
A product showing an embossing pattern on high loft absorbent material using Aurizon's rotary processing technology.


Exaggerated motion of Aurizon’s dual rigid mounted horn design.  Horn can be driven from both ends, enabling high power delivery (8 kW) and peak-to-peak amplitudes up to 0.005" (125 µm) with unmatched precision.

Ultrasonic Nozzle Technology
Ultrasonic Liquid Processing Technology

Imagine your product possibilities…
Contact an Aurizon representative to discover the unmatched power and unrivaled impact of Aurizon Ultrasonics.
Aurizon’s high precision rotary system demonstrating non-contact die cutting of light-weight nonwovens at ~1000 fpm (305 mpm). Precise amplitude control allows a range of cutting options, including single layer cuts in a dual layer material or scoring the materials for ease of removal later in the process.